wb4ene@bellsouth.net

Lightning Retardant Cable (I use it for my antennas and deepwell pump 240vac lines): 

It contains a counterwound helix of copper around the original cable to be protected.  In the case here, we have Andrews 7/8" heliax cable.  The cable is sent unjacketed from Andrews to the licensed wire/cable company to add the technology.  A layer of GE ULTEM insulating tape wraps around the copper jacket and a 1 inch copper strap is spiraled onto the cable.  ULTEM has a dielectric strength of 6,000 volts per mil thickness and is fire retardant.  Another insulating layer of ULTEM is applied, and then a counterwinding of 3/8" copper braid is spiraled on the cable.  Then a protective jacket is extruded on the cable, marked, and sent out.

LRC Lightning Retardant Cable

 

 

 

 

 

 

 

 

 

 

 

 

The Geneneral Electric ULTEM insulating layer is peeled away from the copper foil:

Peeling the GE ULTRAMID insulation

 

 

 

 

 

 

 

 

 

 

 

 

At the connector ends all the copper has to be bonded together.  So, I wrap the copper tape around the heliax, while criscrossing the copper braid into the foil.  The objective is to have a solid mass of copper wrapped around the cable:

wrapping the LRC windings on the OEM jacket

 

 

 

 

 

 

 

 

 

 

 

 

Then the clamp is attached (yes, clean up the outer jacket, and snip off loose ends before attaching the clamp.

attaching the grounding clamp around the windings

 

 

 

 

 

 

 

 

 

 

 

 

Then apply a layer of fresh electrical tape.  Then bond the grounding cable to the antenna base.  The same process is applied on the radio end.

 

 

 

 

 

 

http://www.lrccable.com/choices_n.htm

DeepWell

This photo shows how to wrap the double helix copper foil with the ground wire inside the A/C box.

 

 

 

 

 

 

 

 

 

 

 

 

 

This is the "DeepWellPump" version, which protects pumps from lightning damage.

For more information:  http://www.lrccable.com

 

 
Copyright 2005, K.Crawley/WB4ENE St.George SC